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Each guitar begins as an idea. I usually draw a front view and a side
view at 100% scale, to use as a reference while building. Even though "I have it in my head" it's more than a convenience
to be able to accurately visualize the goal.
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Getting ready to glue-up a neck blank. I'll get 2 necks out of each
neck blank.
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Clamps are on and waiting for glue to set.
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After removing clamps a neck profile template is traced and the shapes are
bandsawn, providing the rough pieces for a neck.
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The top and back are bandsawn. Now, it's time for work that doesn't
happen quite as quickly....
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Sides are heated, bent and laid into forms, where they will spend several
days curing.
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A closeup of the bend at the horn on the cutaway of the new Harbor Master.
For the 'technoids' out there, this is a 3/8" radius bend. On a difficulty scale from 1to 10, and 1being the easiest
bend, this bend would qualify solidly as a '9'.
....Stay tuned! - More later, as things develop!
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This is some of the stuff most folks never see. Whenever a new guitar
model is designed, it needs jigs, molds, cauls and templates. These are the cauls and work molds for the new Harbor
Master.
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Time is flying so I skipped a bunch of steps. Shown left is the new
body, ready to have the neck set in place. I'm thinking about a gold top on this one! ...with a gold plated Bigsby
B-7 vibrato.
....we'll see, we'll see.
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...just checking. The neck is now ready for shaping.
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Neck has been shaped and set. I'll let it 'settle' overnight.
Tomorrow I'll make and install an ebony heelplate, then it's on to pre-assembly setup. There's still lots to do but
after the neck has been set, I like to think I'm on the homerun stretch.
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